ReleaseWire Connect

Having state-of-the-art equipment is important for the survival of a business in today's fast-paced business world. To manufacture quality equipment, high quality casting is required that can provide stiffness and durability to heavy duty tools. Keeping this in view, Prototype Casting is now offering the industry's best permanent mold casting at the most competitive rates. Individuals looking for a reliable provider of casting services can trust on this reputed firm for providing casting of the highest standards. Utilizing cutting edge technology tools, the quality permanent mold casting that the company provides have several benefits like consistent geometry; producing thousands of parts with durable tooling, rapidly producing hundreds of castings and being an excellent option between sand casting and die casting.

Rubber Plaster Molding (RPM), also known as plaster mold casting, offers a substitute to sand casting, prototype die casting and investment casting. For short run productions of zinc and aluminum parts, customers can take advantage of the services of RPM Casting from Prototype Casting. With the use of various techniques such as SLA's wax patterns, hard tooling or customer supplied patterns; the company creates silicone master tools for different parts. This silicone tooling can be further utilized for preparing multiple plaster molds. With the high-durability of this tooling, hundreds of parts can be manufactured without any degradation. Hot metal is poured into the plaster mold soon after it is heated and cured. This helps fill in the thin walls and achieve the geometrical shape far better than from a sand molding.

In today's industry, the possibilities of mold making and casting are endless, and so is the array of supplies, equipment and materials available to create these molds. Hence, Prototype Casting, a prominent provider of excellent casting services, now enables customers with the services of distinct RPM casting at a competitive price. The company uses a number of techniques such as SLA's or customer supplied pattern, hard tooling and wax patterns for creating silicon master tools for different parts. This silicone tooling can further be used for making multiple plaster molds.

Retaining their name as one of the prominent providers of casting services, Prototype Casting now enables their customers with Precision Sand Casting services at reduced prices. The company makes use of cutting-edge technology to machine a positive image of an intended casting into a urethane modeling board once metal shrinkage and gating have been engineered into the mold design. For getting precise results, the highly-experienced and skillful engineers working with the company uses ESI Quick Cast finite element analysis, and FEA software that helps them to simulate casting solidification.

Intending to help people meet their project deadlines, eliminate any kind of flaw in design and manufacture various parts, Prototype Casting now offers laser metal sintering with the usage of in-house tooling department. The company provides seven processes for constructing various parts. They have the ability to choose the right process based on the requirement of the design. This furthers assists them in tailoring the items and presenting them to customers. A lost wax process is used for making parts of small quantities to die casting, rubber plaster mold, permanent mold, precision sand casting and direct metal laser sintering which helps in making production quantities.

Prototype Casting now offers various kinds of processes for manufacturing different parts. Selecting a suitable process is based upon the design requirements of the customer. From production to rapid investment casting, the company provides processes to fit every job. In rapid investment casting, a lost wax process is used for making permanent molding, tiny portions of rubber plaster mold and direct metal laser sintering helps in making production quantities. If the parts are comparatively large for lost wax investment and do not justify hard tooling, the company offers casting using a sand mold process. They are also capable of machining parts from stock.

An appropriate process is selected for customers based on design requirements. Rapid investment casting is used through the process of lost wax. This is suitable for making small parts like precision sand casting, permanent mold, rubber plaster mold, die casting and laser metal sintering. It helps the company in manufacturing production quantities. In case the size of the parts is bigger when compared to the casting process of lost wax investment, then a printed sand mold process is used. In addition to this, the company can also machine parts from stock.

Prototype Casting is now offering Aluminum and Zinc casting using their in-house tooling department for cutting hard tool from steel. In this process, molten metal is injected inside the cavity. It is done using high pressure which is used for filling thin walls and tiny features. The molten metal then solidifies fast and for ejecting the casting, the die is opened. The tooling varies on various sizes such as single or multi-cavity as per the size of the parts and the required quantity. Prototype Casting is the best option for people who need to meet a project's deadline urgently. They also conduct tests for form, function and fit which further eliminates flaws in the design or anything else that could prove to be expensive.

Prototype Casting now offers permanent mould casting with the help of their in-house tooling department. The hard tool is cut from graphite or steel, and the tooling can be single or even multi-cavity, depending upon the size and the quantity of the parts required. The tool life depends upon the tooling material as well as part geometry. Usage of permanent mould casting reduces the price for single mould use which proves to be economical for customers. Eliminating the cost for labor and material usually equates with sand casting, making it even more affordable. Because of the metal being under high pressure, production of less stress tooling, the casting is less expensive.

Prototype Casting is offering influential engineering support with the help of a Laser metal sintering process that involves creating parts with complex geometries. The company is well-known for providing its customers with state-of-the-art services by using the most advanced technology in constructing the part production process. One can avoid paying a lot of money for hard tooling required for simulating parts of die-cast. Requirements for high-quality casting can be met in quantities ranging from a minimum of 1 to 2,500 pieces yearly. Casting can also be used in high tolerance post machines. Hence, prototype casting is used for all vital purposes.